The Benefits of Torque Screwdrivers

Torque screwdrivers are useful because they are highly adjustable tools that are used in mechanical production and manufacturing. Torque essentially means the turning force from the screwdriver. Screwdrivers with torque settings allow the user to calibrate the specific torque needed for assembling different parts and components.

Below we explain some of the ways manufacturers can benefit from using torque screwdrivers in both a commercial and domestic setting.

Precision settings

Standard electric screwdrivers come with many advantages that helped to revolutionise the mechanical production industry, such as:

• Reducing the labour of intensive or repetitive tasks
• Increasing efficiency by inserting screws with more speed and accuracy
• Adding versatility with variable speed and reverse action modes
• Providing value for money by using one adjustable tool instead of multiple unique ones

However, standard electric screwdrivers don’t come with the technology that allows them to measure and control torque. While electric screwdrivers are handy for a wide range of purposes, they don’t have the same level of adjustable precision settings as torque screwdrivers do.

A calibrated torque screwdriver allows the user to ensure that a screw will be tightened to a specific torque. This means that the pressure applied to the screw will be sufficient to keep components together but not so excessive that the components will be damaged. Being able to make such precise adjustments is crucial in the manufacture of many products and leads us onto our next benefit of torque screwdrivers.

Consistency in manufacturing products

You might be wondering whether controlling torque is such a big deal. And you’re partially right; for most DIY jobs at home, it’s not likely to be a problem. As long as you accurately insert the screw into the correct hole and make sure you drill until it’s firmly in place, you’ve probably done a good job.

But for highly sensitive products such as inspection equipment or medical devices, torque screwdriver calibration becomes very important. If too much force is applied to a screw, this can result in damage to other materials in the product.

Applying too much pressure to screws and components might not immediately cause a problem while the product is on the assembly line, but it could lead to faults later on due to the additional stress. Using a low torque setting may be necessary, and this would not be possible with a regular electric screwdriver. For products that need to have perfect calibration to work effectively, there is simply no room for error.

Applying insufficient force to a screw is also a problem as this can result in the components of a product being held together loosely. Depending on the product, this could lead to a number of functional issues later down the line. It could seriously impact the durability of products and lead to sudden and unexpected faults or malfunctions.

By using a torque screwdriver, manufacturers can ensure consistency across all their product range. They can eliminate the risk of products failing either on the assembly line or at a later date due to screws being too tight or becoming loose. This consistency is key to ensuring all products maintain the same level of quality and durability, which will promote a positive reputation for the manufacturer.

Maximise profits

While producing consistently high-quality products is good for company reputation, it also helps with maximising profits. In high-volume manufacturing, deviations in the torque applied to each individual screw (no matter how small the deviation is) can result in the loss of many products. For materials that are extremely sensitive, applying too much or too little pressure on even a single screw can mean the whole product won’t be worthy of sale.

Torque-controlled screwdrivers prevent this unnecessary loss of resources and allow manufacturers to maximise their profits. Electronic torque screwdrivers can limit the pressure they exert on screws. By limiting the torque on a screwdriver, you can entirely avoid damaging other expensive materials used in the construction of products. This helps to ensure that every item coming off your assembly line has been correctly put together in a consistent manner.

Our Torque screwdriver recommendations

Over the years, we have come across a range of torque screwdrivers. We have found that Kolver screwdrivers are one the best options on the market due to their state-of-the-art drivers that have proven themselves to be safe, reliable and accurate.

For the past thirty years, Kolver has produced innovative and robust electric screwdrivers that are built to last. Thousands of Kolver’s state of the art electric torque drivers are produced in Italy every year. Their expertise and longstanding history as a major player in this industry are why we stock their outstanding products. Whether you’re looking for an individual electric screwdriver or a torque screwdriver set, Kolver has an extensive range of products that will meet your needs. Their products have a number of characteristics including torque range, maximum RPM, start option, weight and housing option.

For any further information, feel free to contact us today and speak to a member of our team.